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Installing K&N's Fuel Injection Performance Kit
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The '99 Chevrolet Tahoe is a decent-running vehicle in stock trim, but there is definitely room for improvement in the 5.7L V-8 engine.
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1. The Fuel Injection Performance Kit from K&N is all-inclusive and can be installed with handtools by even by those with minimal skills.
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2. Pop off the stock filter cover and remove it.
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3. Disconnect the mass air sensor and the electrical connection from the stock plastic air intake tube. Also, remove the air temperature sensor and the crankcase vent hose from the factory air intake tube.
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4. Remove the stock air filter. It's probably a lot dirtier than this one. The OEM filter can be discarded because K&N provides a new filter, which is also totally reuseable. Remove the factory air intake tube at the same time.
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5. Take off the other half of the stock intake tube.
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6. Remove the stock lower airbox assembly. Remove the lower airbox bracket.
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7. Remove the factory stand-off and stud (there are three of them), separate them, and reinstall the studs. Install the K&N-supplied stand-offs on the studs.
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8. Put the supplied neoprene gasket onto the throttle-body flange and install the aluminum adapter over it. Use a 7/16-inch wrench to tighten the stand-offs and then tighten the three Allen bolts.
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9. Install the silicone hose over the throttle-body adapter and tighten it with the hose clamp that K&N provides.
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10. Assemble the new heat shield with a 1/8-inch Allen wrench and a 3/8-inch socket.
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11. Install the provided grommet into the small hole on the heat shield.
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12. Reinstall the factory air temperature sensor into the grommet.
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13. K&N provides a trim seal for the top edge of the heat shield. Work it over the edge until the seal is firmly in place.
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14. You might need to trim the seal at the corners to achieve a good fit.
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15. Pull apart the factory intake tube and remove the mass air sensor.
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16. Remove the air temperature sensor from the factory intake tube and install it in the K&N-supplied tube.
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17. Connect the rubber filter adapter to the mass air sensor and then install both into the hole on the heat shield.
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18. Install the mass air adapter onto the mass air sensor and tighten the clamp on that side only.
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19. Position the K&N intake tube into the mass air adapter and tighten the hose clamp.
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20. Place the heat shield into position and on the inner fender and then push the K&N intake tube onto the throttle-body adapter. Tighten the hose clamps at the throttle body and the mass air adapter.
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21. K&N provides a rubber pad to cover the heat shield mounting bolt heads. This prevents contact with the new K&N Filtercharger.
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22. Place the Filtercharger element into the heat shield and tighten the hose clamp.
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23. The K&N Fuel Injection Performance Kit is a slick affair and really changes the underhood appearance.
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24. The performance on the road is greatly improved with about a 10hp increase and a 1-mpg increase on our Tahoe.

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