• 2002 Gmc Sierra 2500 Buildup Lift Kit Layout
    This RCD 6-inch vertical lift will be installed by the crew at Top Line Performance in Huntington Beach, California.
    2002 Gmc Sierra 2500 Buildup Lift Kit Layout
    This RCD 6-inch vertical lift will be installed by the crew at Top Line Performance in Hun
  • 2002 Gmc Sierra 2500 Buildup Remove Hub Assembly
    With the wheels and tires removed, we could clearly view the factory front torsion-bar suspension with standard disc brakes. Following the disassembly of the 3/4-ton brake caliper and rotor, Ryan removed the hub assembly.
    2002 Gmc Sierra 2500 Buildup Remove Hub Assembly
    With the wheels and tires removed, we could clearly view the factory front torsion-bar sus
  • 2002 Gmc Sierra 2500 Buildup Remove Torsion Bars
    After releasing the twisting tension of the torsion bars, Ryan removed the torsion bars from the dog-ears lever.
    2002 Gmc Sierra 2500 Buildup Remove Torsion Bars
    After releasing the twisting tension of the torsion bars, Ryan removed the torsion bars fr
  • 2002 Gmc Sierra 2500 Buildup Read Instructions
    Before installing any suspension components, it's a good idea to read the well-written RCD installation instructions.
    2002 Gmc Sierra 2500 Buildup Read Instructions
    Before installing any suspension components, it's a good idea to read the well-written RCD
  • 2002 Gmc Sierra 2500 Buildup Align Brackets
    The front and rear crossmember drop-down brackets were aligned into position, then the bolts were inserted and secured.
    2002 Gmc Sierra 2500 Buildup Align Brackets
    The front and rear crossmember drop-down brackets were aligned into position, then the bol
  • 2002 Gmc Sierra 2500 Buildup Bracket Logo
    The RCD torsion-bar crossmember drop-down brackets were installed to each framerail.
  • 2002 Gmc Sierra 2500 Buildup Secure Crossmember
    The newly located torsion-bar crossmember was secured to the RCD drop-down brackets.
  • 2002 Gmc Sierra 2500 Buildup Reinstall Control Arms
    Jim Kwolek and Ryan re-aligned and installed the factory lower control arms and torsion bars.
    2002 Gmc Sierra 2500 Buildup Reinstall Control Arms
    Jim Kwolek and Ryan re-aligned and installed the factory lower control arms and torsion ba
  • 2002 Gmc Sierra 2500 Buildup Readjust Torsion Bars
    Ryan readjusts the torsion bars by carefully screwing in the adjusting bolt, which applies tension to the torsion bar.
    2002 Gmc Sierra 2500 Buildup Readjust Torsion Bars
    Ryan readjusts the torsion bars by carefully screwing in the adjusting bolt, which applies
  • 2002 Gmc Sierra 2500 Buildup Reassemble Suspension
    The torsion-bar suspension was reassembled with lowered crossmember and lower control arms in place.
    2002 Gmc Sierra 2500 Buildup Reassemble Suspension
    The torsion-bar suspension was reassembled with lowered crossmember and lower control arms
  • 2002 Gmc Sierra 2500 Buildup Compression Struts
    A pair of lateral compression struts and mounting brackets were installed for increased strength and rigidity to the front and rear drop-down brackets.
    2002 Gmc Sierra 2500 Buildup Compression Struts
    A pair of lateral compression struts and mounting brackets were installed for increased st
  • 2002 Gmc Sierra 2500 Buildup Hub Bearing Assembly
    The factory front hub and bearing assembly (bottom) was replaced by a longer 6-inch front hub and bearing assemblies.
    2002 Gmc Sierra 2500 Buildup Hub Bearing Assembly
    The factory front hub and bearing assembly (bottom) was replaced by a longer 6-inch front
  • 2002 Gmc Sierra 2500 Buildup Secure Hub
    Ryan used a pneumatic gun to secure the front hub and bearing assembly to the new RCD front hub and bearing assembly.
    2002 Gmc Sierra 2500 Buildup Secure Hub
    Ryan used a pneumatic gun to secure the front hub and bearing assembly to the new RCD fron
  • 2002 Gmc Sierra 2500 Buildup Front Hub Reassembly
    The front hub assembly was reassembled and secured using a pneumatic gun. The factory 3/4-ton brake calipers were reinstalled onto their mounting brackets, covering a broad sweep of the rotors.
    2002 Gmc Sierra 2500 Buildup Front Hub Reassembly
    The front hub assembly was reassembled and secured using a pneumatic gun. The factory 3/4-
  • 2002 Gmc Sierra 2500 Buildup Sway Bar Links
    Longer polished aluminum sway-bar endlinks, with urethane bushings and hardware, were assembled.
    2002 Gmc Sierra 2500 Buildup Sway Bar Links
    Longer polished aluminum sway-bar endlinks, with urethane bushings and hardware, were asse
  • 2002 Gmc Sierra 2500 Buildup New Shocks
    A pair of Bilstein gas-filled shocks were mounted up front to help dampen the front-suspension oscillation in rough terrain.
    2002 Gmc Sierra 2500 Buildup New Shocks
    A pair of Bilstein gas-filled shocks were mounted up front to help dampen the front-suspen
  • 2002 Gmc Sierra 2500 Buildup Front Final Assembly
    A look at the final assembly of the RCD enhanced front suspension.
  • 2002 Gmc Sierra 2500 Buildup Remove U Bolts
    Moving to the rear, the factory U-bolts were removed, which freed the rear leaf-spring pack from the rear-end axle housings.
    2002 Gmc Sierra 2500 Buildup Remove U Bolts
    Moving to the rear, the factory U-bolts were removed, which freed the rear leaf-spring pac
  • 2002 Gmc Sierra 2500 Buildup Install Lift Block
    A 4-inch cast-iron block was inserted between the rear leaf-spring pack and the rear-axle housing, this was to obtain the proper level lift. Then, a pair of Bilstein gas-filled shocks were installed to take care of any aggravating rough terrain or smooth highway miles.
    2002 Gmc Sierra 2500 Buildup Install Lift Block
    A 4-inch cast-iron block was inserted between the rear leaf-spring pack and the rear-axle
  • 2002 Gmc Sierra 2500 Buildup Driveshaft Support Bracket
    Due to the double driveshaft, a center-bearing drop support bracket was bolted onto the existing support bearing.
    2002 Gmc Sierra 2500 Buildup Driveshaft Support Bracket
    Due to the double driveshaft, a center-bearing drop support bracket was bolted onto the ex
  • 2002 Gmc Sierra 2500 Buildup Wheels Tires
    A little bit of difference between the Cooper Discoverer STT (35/12.50R18) compared to the factory Goodyear Wrangler AT/D2 (LT265/75R16) tire.
    2002 Gmc Sierra 2500 Buildup Wheels Tires
    A little bit of difference between the Cooper Discoverer STT (35/12.50R18) compared to the
  • 2002 Gmc Sierra 2500 Buildup New Wheels Tires
    The aggressive tread design of the Cooper Discoverer STT with the bold looking custom Ultra Goliath chrome wheel makes a great on- and off-road package. Before hitting the open road or rough terrain, Ryan rolled the Sierra up onto the alignment rack to get everything squared and true.
    2002 Gmc Sierra 2500 Buildup New Wheels Tires
    The aggressive tread design of the Cooper Discoverer STT with the bold looking custom Ultr