2008 Gmc Sierra Buildup Before
BEFORE

You might recognize this GMC Sierra from our '09 Truck of the Year found in issue 2. After we were done testing it in its stock configuration, we started turning wrenches on it to see how good we could make it look and perform, starting with the basics. McGaughy's supplied us with their 2/4 lowering kit to improve the looks and handling. We headed to Traders Sport Trucks in Santa Fe Springs, California, where Ox handled the entire install in just 2 1/2 hours. Don't expect to be able to repeat that in your driveway, Ox has done more than one of these kits.

2008 Gmc Sierra Buildup After
AFTER

For the new rollers, we clicked onto Discounttiredirect.com to check out their selection. Our Sierra already started its life with 20-inch wheels, and we thought about moving up to 22s, but we didn't want to sacrifice too much in the ride quality department, it also helped to keep the price within our budget. To compromise for the 20-inch wheels, we opted for a little less sidewall in the Nitto NT420S that were shipped from Discounttiredirect.com mounted and balanced (with TPMS sensors) to our Liquid Metal wheels. All we had to do was throw them onto the truck and get an alignment.

We also hooked up with True Flow and MBRP to help the sound and performance of the 5.3L V-8, and those two parts we handled in our own garage. Check out the following pages where we'll give a stock Sierra a bolt-on makeover.

  • 2008 Gmc Sierra Buildup Mcgaughy Lowering Kit
    Other than the leaf springs, here's the McGaughy's lowering kit. The spindles are cast with the warning that they must be used on 17-inch or larger wheels. That won't be a problem.
    2008 Gmc Sierra Buildup Mcgaughy Lowering Kit
    Other than the leaf springs, here's the McGaughy's lowering kit. The spindles are cast wit
  • 2008 Gmc Sierra Buildup Wheel Speed Sensor
    First, Ox from Traders, in Santa Fe Springs, California, measured the ride height of the Sierra, then he put it on the lift, unbolted the wheels, and disconnected the wheel-speed sensor.
    2008 Gmc Sierra Buildup Wheel Speed Sensor
    First, Ox from Traders, in Santa Fe Springs, California, measured the ride height of the S
  • 2008 Gmc Sierra Buildup Removing Bolts
    The calipers were unbolted and hung from the frame to keep tension off the brake lines. With the stock spindle nearly free, Ox began removing the bolts holding the hub in place.
    2008 Gmc Sierra Buildup Removing Bolts
    The calipers were unbolted and hung from the frame to keep tension off the brake lines. Wi
  • 2008 Gmc Sierra Buildup Brake Backing Plate
    Ox marked the brake backing plate where it needed to be cut. He used aviation shears for the cut, cleaned it up with a sanding disc, and sprayed it with some rust-preventing paint.
    2008 Gmc Sierra Buildup Brake Backing Plate
    Ox marked the brake backing plate where it needed to be cut. He used aviation shears for t
  • 2008 Gmc Sierra Buildup Spindles
    Side by side with the factory spindle, you can see there's no hole for the top bolt on the hub. The McGaughy's spindle uses a stud that's threaded in from the opposite side.
    2008 Gmc Sierra Buildup Spindles
    Side by side with the factory spindle, you can see there's no hole for the top bolt on the
  • 2008 Gmc Sierra Buildup Threaded Stud
    After a little blue Loctite, Ox threaded the stud in and used an open-end wrench to tighten the nut. The remaining two bolts went on as usual.
    2008 Gmc Sierra Buildup Threaded Stud
    After a little blue Loctite, Ox threaded the stud in and used an open-end wrench to tighte
  • 2008 Gmc Sierra Buildup Control Arms
    The new spindles were bolted back onto the control arms. A little prying was necessary to get the top arm into position.
    2008 Gmc Sierra Buildup Control Arms
    The new spindles were bolted back onto the control arms. A little prying was necessary to
  • 2008 Gmc Sierra Buildup Sheetmetal Bracket
    The factory wheel-speed sensor clamps into a small sheetmetal bracket. Ox was careful when bolting it on, as the self-tapping screw has to bite into cast iron.
    2008 Gmc Sierra Buildup Sheetmetal Bracket
    The factory wheel-speed sensor clamps into a small sheetmetal bracket. Ox was careful when
  • 2008 Gmc Sierra Buildup Trailer Hitch
    To start the rear, Ox unbolted the factory trailer hitch and removed the leaf spring U-bolts.
    2008 Gmc Sierra Buildup Trailer Hitch
    To start the rear, Ox unbolted the factory trailer hitch and removed the leaf spring U-bol
  • 2008 Gmc Sierra Buildup Fuel Tank
    The bolts for the leaf springs go from inboard the truck and point out, which meant that the fuel tank had to be dropped down after the filler neck was unbolted from the bed.
    2008 Gmc Sierra Buildup Fuel Tank
    The bolts for the leaf springs go from inboard the truck and point out, which meant that t
  • 2008 Gmc Sierra Buildup Spring Pack
    The small lift block on the factory spring was reused on the McGaughy's spring, as well as the U-bolt retaining plate on top of the spring pack.
    2008 Gmc Sierra Buildup Spring Pack
    The small lift block on the factory spring was reused on the McGaughy's spring, as well as
  • 2008 Gmc Sierra Buildup Spring And Shackle
    With the obstacles out of his way, Ox unbolted the spring and shackle.
  • 2008 Gmc Sierra Buildup Mcgaughy Shackle
    The McGaughy's shackle is on the bottom. Combined with a slightly flatter spring, they will drop the rear of the truck a total of four inches.
    2008 Gmc Sierra Buildup Mcgaughy Shackle
    The McGaughy's shackle is on the bottom. Combined with a slightly flatter spring, they wil
  • 2008 Gmc Sierra Buildup Leaf Springs
    The new leaf springs were secured with the factory U-bolts and plate.
  • 2008 Gmc Sierra Buildup New Shackle
    The new shackle has plenty of room to cycle through the spring's travel. After the bolts were tightened and the tank and hitch were reinstalled, the suspension was done.
    2008 Gmc Sierra Buildup New Shackle
    The new shackle has plenty of room to cycle through the spring's travel. After the bolts w
  • 2008 Gmc Sierra Buildup True Flow Intake
    Moving to the performance side, the True Flow XDi intake came with a huge filter and all of the clamps necessary.
    2008 Gmc Sierra Buildup True Flow Intake
    Moving to the performance side, the True Flow XDi intake came with a huge filter and all o
  • 2008 Gmc Sierra Buildup Engine Bay
    Here's the factory engine bay. The first order of business was disconnecting the battery's negative terminal and pulling off the engine cover on top of the intake manifold.
    2008 Gmc Sierra Buildup Engine Bay
    Here's the factory engine bay. The first order of business was disconnecting the battery's
  • 2008 Gmc Sierra Buildup Maf Sensor
    Next we unplugged the MAF sensor.
  • 2008 Gmc Sierra Buildup Removed Factory Intake
    We used a flathead screwdriver to loosen the hose clamps on the throttle-body and at the MAF sensor before removing the factory intake tube. The factory airbox was then pulled straight up and out.
    2008 Gmc Sierra Buildup Removed Factory Intake
    We used a flathead screwdriver to loosen the hose clamps on the throttle-body and at the M
  • 2008 Gmc Sierra Buildup Xdi Intake Canister And Filter
    Here's the massive XDi intake canister and filter. The air goes in through the center of the filter and flows "inside out" into the canister. The filter is washable, reusable and doesn't need oil.
    2008 Gmc Sierra Buildup Xdi Intake Canister And Filter
    Here's the massive XDi intake canister and filter. The air goes in through the center of t
  • 2008 Gmc Sierra Buildup Xdi Canister
    The XDi canister uses that rubber grommet to stay in place, in addition to being bolted into the core support with a factory bolt.
    2008 Gmc Sierra Buildup Xdi Canister
    The XDi canister uses that rubber grommet to stay in place, in addition to being bolted in
  • 2008 Gmc Sierra Buildup Air Port
    The silicone couplers were loosely fitted until we were sure everything was correct. Once we tightened everything down we added the hose from the intake tube to the air port on the manifold and inserted the barbed fitting to hold the upper radiator tube in place.
    2008 Gmc Sierra Buildup Air Port
    The silicone couplers were loosely fitted until we were sure everything was correct. Once
  • 2008 Gmc Sierra Buildup Cut Exhaust
    We tackled the exhaust in the driveway by our garage. First we unbolted the flange just behind the catalytic converter and removed all of the hangers after spraying them with WD-40. We cut just behind the muffler to get the stock exhaust out.
    2008 Gmc Sierra Buildup Cut Exhaust
    We tackled the exhaust in the driveway by our garage. First we unbolted the flange just be
  • 2008 Gmc Sierra Buildup Exhausts
    Side-by-side, the stainless MBRP exhaust looked a whole lot better. Its straight-through muffler was also significantly lighter than the huge factory piece.
    2008 Gmc Sierra Buildup Exhausts
    Side-by-side, the stainless MBRP exhaust looked a whole lot better. Its straight-through m
  • 2008 Gmc Sierra Buildup Factory Hangers
    After pre-assembling the pieces on the ground, we took the exhaust apart and worked front to back, bolting in the front tube and hanging the rest from the factory hangers. With the MBRP exhaust in the hangers it felt very solid, even before we tightened the band clamps in place.
    2008 Gmc Sierra Buildup Factory Hangers
    After pre-assembling the pieces on the ground, we took the exhaust apart and worked front
  • 2008 Gmc Sierra Buildup Exhaust Tip
    The double-wall polished stainless exhaust tip exits where the factory tip did, but looks great. It sounds even better and the install was a breeze.
    2008 Gmc Sierra Buildup Exhaust Tip
    The double-wall polished stainless exhaust tip exits where the factory tip did, but looks
  • 2008 Gmc Sierra Buildup Copper Clips
    One last step before the wheels were bolted on: The rear brakes have these copper clips to hold them on during assembly. Factory wheels have a recess to accommodate them, but aftermarket wheels don't. We removed them to assure that the wheels bolted down to a flat surface.
    2008 Gmc Sierra Buildup Copper Clips
    One last step before the wheels were bolted on: The rear brakes have these copper clips to
  • 2008 Gmc Sierra Buildup Nitto Tires
    Here's how we got our wheels from DiscountTireDirect.com. They were mounted and balanced and came with TPMS sensors installed. They even included a set of wheel locks, with each lug nut serving as a lock.
    2008 Gmc Sierra Buildup Nitto Tires
    Here's how we got our wheels from DiscountTireDirect.com. They were mounted and balanced a
  • 2008 Gmc Sierra Buildup Liquid Metal Wheels
    Here's the combo after being unwrapped: 20x9-inch Liquid Metal Lithium 6 wheels and 265/50R20 Nitto NT420 tires. We went with a slightly smaller tire than factory to get a little lower and make the truck look aggressive. The overall width was virtually identical to factory, and the offset put the tires flush with the fenders.
    2008 Gmc Sierra Buildup Liquid Metal Wheels
    Here's the combo after being unwrapped: 20x9-inch Liquid Metal Lithium 6 wheels and 265/50
2008 Gmc Sierra Buildup Left Side Angle

From The Driver Seat
The tire-bed gap at the rear of the truck was pretty large on the new truck, and the McGaughy's 2/4 drop put an end to that. Ride quality decreased initially, as the rear suspension only had about an inch before the truck was riding on the bumpstops. The factory bumpstops are a dense foam, and are about four inches long, so we trimmed an inch off the bottom to give more room for the suspension to cycle. There's still a large margin of safety, as there's no way the tires are going to rub with three inches of bumpstop left. We could have gone with a much shorter polyurethane bumpstop, and that's still an option in the future. Our chosen wheel and tire package complements the chrome bumper, grille, and emblems better than the factory machined aluminum, and the Nitto NT420S performance tires add some much-appreciated grip. The installed Tire Pressure Monitoring Sensors (TPMS) needed to be synced with the truck through a process of releasing and adding pressure, or you can have your dealer do the same. Our favorite part of the install was the sound of the 5.3L V-8 after the True Flow intake and MBRP exhaust. We drove with just the intake installed for a day and really liked the added rumble that kicked in at about 1,900-rpm under load, and at any rpm under WOT. When the truck was at part throttle, like when maintaining speed on the highway, the truck seemed as quiet as ever. Bolting on the MBRP exhaust only added to the great sounds, but it was noticeable at idle while outside the truck. Inside the truck at cruising speeds, the truck sounded quiet and tame, but mash on the throttle and the intake and exhaust let the V-8 be heard.

YOUR QUESTIONS ANSWERED

Time Spent Working: About 5 hours
(21/2 for the suspension, ½ for the intake, and 11/2 for the exhaust since we did it in our own garage without a lift).
Degree Of Difficulty: Easy
All of the parts bolted on, but a lift was a big help when installing the suspension.

Parts Used:
-Discount Tire Liquid Metal Lithium 6 wheels and 265/50R20 Nitto NT420S tires $1,815.00
-MBRP single side exit cat-back exhaust, part #S5036409 $466.24
(price from autoanything.com)
-McGaughy's 2/4 lowering kit, part #34000 $809.95
(price from summitracing.com)
-True Flow XDi intake #10708 $339.95
(price from autoanything.com)

Total Cost: $3,431.14 (not including tax or labor)

SOURCE
Mcgaughy's Suspension Parts Traders Sport Trucks
Dept. TR
10242 Norwalk Blvd.
Santa Fe Springs
CA  90670
www.traderssporttrucks.com
True Flow
www.trueflow.com
DISCOUNTTIREDIRECT.COM
www.discountire.com
MBRP Inc
www.mbrp.com