2009 Ford F150 Buildup Left Front Angle

We knew it wouldn't be long before the aftermarket embraced the new '09 F-150. With a solid chassis and a world-class interior, it's bound to be a top pick for truck enthusiasts as it has been for years. For this month's Fantastic Four, Industrial Motoring in Anaheim, California, helped us out and let us shoot while they built a blacked-out F-150 to show off RBP's latest offerings. RBP's new 6-inch lift kit will fit 4x4 or 2WD trucks, like this one, and transform a plain-Jane truck into an off-road machine that will draw envious stares on the street or in the dunes. As with all of our Fan 4 stories, this one included RBP's new intake, exhaust kit, and mesh grille. With Toyo M/T tires mounted on RBP wheels, the F-150 went from a run-of-the-mill cruiser, to dominating the freeways and rugged off-road terrain the way only a new custom truck can.

Follow along as Dave Derichsweiler of Industrial Motoring, spends a day underneath the Ford.

  • 2009 Ford F150 Buildup Right Side Angle
    The crew at Industrial Motoring had already began to strip the Ford when we arrived to shoot the install. You can see that the factory ride height and small wheel/tire package don't really accentuate the large, flat sides of the truck.
    2009 Ford F150 Buildup Right Side Angle
    The crew at Industrial Motoring had already began to strip the Ford when we arrived to sho
  • 2009 Ford F150 Buildup Rbp Lift Kit
    The RBP lift kit included the upgrade to coilovers. The base kit uses a spacer for the factory coilover.
    2009 Ford F150 Buildup Rbp Lift Kit
    The RBP lift kit included the upgrade to coilovers. The base kit uses a spacer for the fac
  • 2009 Ford F150 Buildup Caliper
    The bracket holding the brake line was removed form the factory spindle as well as the tie rod, before Dave unbolted the caliper.
    2009 Ford F150 Buildup Caliper
    The bracket holding the brake line was removed form the factory spindle as well as the tie
  • 2009 Ford F150 Buildup Front Spindle
    Both upper and lower castle nuts were removed from the ball joints. The front spindel and the hub was then removed.
    2009 Ford F150 Buildup Front Spindle
    Both upper and lower castle nuts were removed from the ball joints. The front spindel and
  • 2009 Ford F150 Buildup Sway Bar
    Four bolts held the factory sway bar in position. Once they were out of the way, Dave set the sway bar aside.
    2009 Ford F150 Buildup Sway Bar
    Four bolts held the factory sway bar in position. Once they were out of the way, Dave set
  • 2009 Ford F150 Buildup Impact Gun
    There was just enough room on top of the spring perch to get the impact gun in position to unbolt it.
    2009 Ford F150 Buildup Impact Gun
    There was just enough room on top of the spring perch to get the impact gun in position to
  • 2009 Ford F150 Buildup Lower Control Arm
    After discarding the factory coilover, Dave removed the two bolts holding the lower control arm in place.
    2009 Ford F150 Buildup Lower Control Arm
    After discarding the factory coilover, Dave removed the two bolts holding the lower contro
  • 2009 Ford F150 Buildup Rbp Dropped Crossmember
    The RBP dropped crossmember took four factory crossmember bolts, plus two other bolts, to help mount the lower control arms.
    2009 Ford F150 Buildup Rbp Dropped Crossmember
    The RBP dropped crossmember took four factory crossmember bolts, plus two other bolts, to
  • 2009 Ford F150 Buildup Mounting Points
    The new RBP front crossmember also used the lower control arm mounting points securing it to the frame.
    2009 Ford F150 Buildup Mounting Points
    The new RBP front crossmember also used the lower control arm mounting points securing it
  • 2009 Ford F150 Buildup Lower Arms
    With the new dropped crossmembers installed, it was time for the lower arms to go back on the truck.
    2009 Ford F150 Buildup Lower Arms
    With the new dropped crossmembers installed, it was time for the lower arms to go back on
  • 2009 Ford F150 Buildup Monoball Spacers
    Each end of the coilover needed monoball spacers, here's one going into the top with the new coilover bracket.
    2009 Ford F150 Buildup Monoball Spacers
    Each end of the coilover needed monoball spacers, here's one going into the top with the n
  • 2009 Ford F150 Buildup Coilover Bracket
    The bracket was installed in the factory pocket with the supplied 7/16-inch hardware and the lower end of the coilover was bolted to the lower arm.
    2009 Ford F150 Buildup Coilover Bracket
    The bracket was installed in the factory pocket with the supplied 7/16-inch hardware and t
  • 2009 Ford F150 Buildup Six Inch Lift
    Here's a side-by-side shot to show you how the RBP kit obtains six inches of lift.
  • 2009 Ford F150 Buildup Brake Dust Shield
    Before the new spindle was installed, Dave attached on the brake dust shield.
  • 2009 Ford F150 Buildup Rbp Spindle
    Next, Dave bolted the factory hub onto the RBP spindle, lifted the spindle in place, and used a prybar to move the upper arm into position so the upper ball joint could go in.
    2009 Ford F150 Buildup Rbp Spindle
    Next, Dave bolted the factory hub onto the RBP spindle, lifted the spindle in place, and u
  • 2009 Ford F150 Buildup Rbp Bracket
    To keep the brake lines from being too tight at full droop, the RBP kit included a bracket to reposition the lines on the spindle.
    2009 Ford F150 Buildup Rbp Bracket
    To keep the brake lines from being too tight at full droop, the RBP kit included a bracket
  • 2009 Ford F150 Buildup Drop Brackets
    Two drop brackets bolted to the frame to lower the sway bar and let us keep the factory endlinks.
    2009 Ford F150 Buildup Drop Brackets
    Two drop brackets bolted to the frame to lower the sway bar and let us keep the factory en
  • 2009 Ford F150 Buildup Bushings
    A few smacks with a hammer seated the bushing on the compression struts.
  • 2009 Ford F150 Buildup Compression Struts
    A Compression struts connects the front suspension to the transmission crossmember, strengthening the entire unit.
    2009 Ford F150 Buildup Compression Struts
    A Compression struts connects the front suspension to the transmission crossmember, streng
  • 2009 Ford F150 Buildup Screwjacks
    On to the rear, Dave supported the axle with screwjacks and removed the U-bolts.
  • 2009 Ford F150 Buildup Billet Aluminum Blocks
    After a few turns of the screwjacks dropped the axle housing, billet aluminum blocks were inserted between the axle and springs and new, longer U-bolts were installed.
    2009 Ford F150 Buildup Billet Aluminum Blocks
    After a few turns of the screwjacks dropped the axle housing, billet aluminum blocks were
  • 2009 Ford F150 Buildup Pro Comp Shocks
    Pro Comp shocks were installed using the factory mounts and the rear was nearly done.
  • 2009 Ford F150 Buildup Parking Brake Drop Bracket
    Here's the parking brake drop bracket that keeps the line from being tight at full droop.
  • 2009 Ford F150 Buildup Bumpstop
    Another drop bracket was included for the bumpstop.
  • 2009 Ford F150 Buildup Solid Carrier Bearing Spacer
    The last bit of the rear suspension was this solid carrier bearing spacer that corrected the driveline's pinion geometry.
    2009 Ford F150 Buildup Solid Carrier Bearing Spacer
    The last bit of the rear suspension was this solid carrier bearing spacer that corrected t
  • 2009 Ford F150 Buildup Factory Exhaust
    Dave was able to remove the factory exhaust in one piece after unbolting it behind the catalytic converter and removing the hangers.
    2009 Ford F150 Buildup Factory Exhaust
    Dave was able to remove the factory exhaust in one piece after unbolting it behind the cat
  • 2009 Ford F150 Buildup Rbp Muffler And Exhaust
    Much lighter and more compact, the RBP polished muffler and aluminized steel exhaust used the factory mounting points.
    2009 Ford F150 Buildup Rbp Muffler And Exhaust
    Much lighter and more compact, the RBP polished muffler and aluminized steel exhaust used
  • 2009 Ford F150 Buildup Rbp Exhaust Tip
    Dave welded the burly black RBP tip in place to be sure it stays put.
  • 2009 Ford F150 Buildup Rbp Intake
    The final component to go now was the RBP intake. Because it's a pre-production piece, we didn't want to show any detailed installation photos since the final version might differ.
    2009 Ford F150 Buildup Rbp Intake
    The final component to go now was the RBP intake. Because it's a pre-production piece, we
  • 2009 Ford F150 Buildup Toyo Tires
    A set of 20x10-inch RBP 94R wheels will continue the nearly blacked-out look, with just a little bit of chrome. The tires are 37x13.5R20 Toyo Open Country M/T.
    2009 Ford F150 Buildup Toyo Tires
    A set of 20x10-inch RBP 94R wheels will continue the nearly blacked-out look, with just a
  • 2009 Ford F150 Buildup Rbp Grille
    Since the F-150's grille shell was already chrome, the polished stainless grille was an easy choice.
    2009 Ford F150 Buildup Rbp Grille
    Since the F-150's grille shell was already chrome, the polished stainless grille was an ea
  • 2009 Ford F150 Buildup Left Side Angle

From the Driver Seat
There's no doubt that the RBP lift and wheels, combined with the mean-looking Toyo tires, transformed the look of the once-timid F-150. Also, like virtually every truck manufactured today, the 5.4L V-8 in our F-150 was in sore need of some rumble. There's no excuse to have a big, bold truck that's as quiet as a whisper. We'll show you more on this truck as its transformation continues, so keep an eye out.

Your Questions Answered

Time Spent Working: Approximately 8 Hours
Degree Of Difficulty: Intermediate
(The kit wasn't difficult to install, but without a lift and air tools it would definitely tire you out.)

Tools used:
Air impact wrench, sockets, two-post lift, torque wrench, assorted prybars

Parts Used:
Magnaflow after-cat exhaust 16518 $521.49
RBP black tip 45124-7 $159.00
RBP 3-4 inch adapter 95007 $36.00
RBP 6-inch coilover lift kit $2,690.00
RBP 904R wheels 20x10-inch $1,928.00
RBP cool-air intake 919154 $490.00
RBP RX chrome mesh grille 151568 $1,590.00
Toyo Open Country M/T 37x13.5R20 tires $1,956.00

Total cost: $9,370.49:
(Prices for RBP parts from RBP, exhaust from autoanything.com, and tires from superbuytires.com and does not include installation or tax)

SOURCE
Auto Anything
800-874-8888
autoanything.com
Superbuy Tires
superbuytires.com
Industrial Motoring
2380 E. Orangethorpe Ave.
Anaheim
CA  92806
industrialmotoring.com
Toyo Tires
6261 Katella Avenue, Suite 2B
Cypress
CA  90630
8-00/-678-3250
www.toyo.com
RBP
rollingbigpower.com