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HornBlasters Train Horn Kit Installation - Attention Getter

Conductor's Special Model 540
By Dan Ward
Photography by Dan Ward
Hornblasters Train Horn Kit Installation Model 540 Kit
Opening the boxes from Hornblasters.com,... 
   
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Hornblasters Train Horn Kit Installation Model 540 Kit
Opening the boxes from Hornblasters.com, we checked out the Conductor's Special 540 kit. Included in the kit were four train horns, 5-gallon air tank, Viair 400C compressor, Viair pressure switch, air solenoid, assorted fittings, wiring, and 20 feet of 5/16 air line.
Hornblasters Train Horn Kit Installation Air Tank
Our first step was to mount... 
   
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Hornblasters Train Horn Kit Installation Air Tank
Our first step was to mount the air tank and Viair compressor. Because of the large size of the air tank, we opted to mount it in the bed. After we marked and drilled our holes, we used the supplied 3/8-inch bolts to secure it. We then mounted the Viair 400C compressor and inserted the airline into the side of the tank. As you can see, we also filled the empty ports with the supplied fittings.
Hornblasters Train Horn Kit Installation Viair Pressure Switch
We then installed the Viair... 
   
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Hornblasters Train Horn Kit Installation Viair Pressure Switch
We then installed the Viair pressure switch on top of the tank. After the switch was wired, each wire was protected in split loom and taped together for a clean install.
Hornblasters Train Horn Kit Installation Mounted Train Horns
We opted to mount our Hornblasters... 
   
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Hornblasters Train Horn Kit Installation Mounted Train Horns
We opted to mount our Hornblasters train horns underneath the rear of the truck where the spare tire once resided. A 1/4-inch thick piece of angle-iron was cut down to 37 inches to fit the width of the frame and secured to the frame. Each horn was then bolted onto the bracket for a solid mounting point. Note the horns are pointing towards the front of the cab.
Hornblasters Train Horn Kit Installation Airline Fitting
The backside of each horn... 
   
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Hornblasters Train Horn Kit Installation Airline Fitting
The backside of each horn received the angled airline fitting and was mounted to the empty holes in the Ford's frame using extra-large flat washers and the supplied nuts. Each air line was installed using the supplied compression fittings and all threads were coated in plumber's tape.
Hornblasters Train Horn Kit Installation Air Valve
Moving on to the air valve,... 
   
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Hornblasters Train Horn Kit Installation Air Valve
Moving on to the air valve, we mounted it using self-tapping screws as close to the horns in order to provide loud, crisp blows. After the air line was run from the air tank down through the hole we drilled in the bed, the air line was then connected from the air tank to the inlet of the air valve.
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