2009 Chevy Silverado Buildup Before

It was completely expected, but the latest incarnation of the Chevrolet fullsize pickup is hugely successful. It's hard to walk around a show nowadays without tripping over a rocker-laying new-body style Silverado, and there's nothing wrong with that. Lowering these trucks though, is a different story. For the first time in over 50 years, Chevrolet is running a coilover assembly up front, making drop kits a bit more complicated than they were in the past.

Of course, the aftermarket came to the rescue, and drop kits are now out on the open market. When the owner of this particular '09 Silverado wanted to drop his truck, he wanted to go as low as possible without cutting into the bed floor, and the answer was this 4/7 drop kit by McGaughy's Suspension. The setup includes drop spindles, a bolt-in C-notch, flip kit, and coils, all of which dropped the truck down in just a few hours of work.

2009 Chevy Silverado Buildup After

To get fast shipping and a low price on our McGaughy's drop kit, we called Stylin' Trucks and had the kit in our hands in just a few days. Stylin' carries more than just accessories and performance products, they also carry a full line of suspension components as well. To make taking photos of the install easier, we went to Lowboy Motorsports, located in Mesa, Arizona, to handle the install, but this kit can easily be installed with basic hand tools in your own garage.

Check out how we quickly dropped our Chevy and if your Silverado needs a new altitude adjustment, give McGaughy's and Stylin' a call.

  • 2009 Chevy Silverado Buildup Mcgaughys Drop Kit
    The McGaughy's Suspension 4/7 drop kit was unpacked and laid out on the floor, ready for installation. The kit included new drop spindles, coils, C-notch, and flip kit.
    2009 Chevy Silverado Buildup Mcgaughys Drop Kit
    The McGaughy's Suspension 4/7 drop kit was unpacked and laid out on the floor, ready for i
  • 2009 Chevy Silverado Buildup Unbolted Strut Assembly
    Todd at Lowboy Motorsports, in Mesa, Arizona, started by unbolting the strut assembly from the lower control arm using an impact wrench. One benefit to the new front suspension design is not having to deal with loaded coil springs popping out of the control arm.
    2009 Chevy Silverado Buildup Unbolted Strut Assembly
    Todd at Lowboy Motorsports, in Mesa, Arizona, started by unbolting the strut assembly from
  • 2009 Chevy Silverado Buildup Hung Caliper
    Next, he unbolted the caliper and rotor from the spindle, and then he hung the caliper from the frame using a hook. This way, the brake line won't be holding the weight, potentially causing a failure.
    2009 Chevy Silverado Buildup Hung Caliper
    Next, he unbolted the caliper and rotor from the spindle, and then he hung the caliper fro
  • 2009 Chevy Silverado Buildup Removed Brake Rotors
    Todd removed the stock brake rotors from the spindle by unscrewing a phillips-head screw that's near the center of the rotor.
    2009 Chevy Silverado Buildup Removed Brake Rotors
    Todd removed the stock brake rotors from the spindle by unscrewing a phillips-head screw t
  • 2009 Chevy Silverado Buildup Unbolted Tie Rod End
    Next, he unbolted the tie-rod-end from the spindle using an impact wrench.
  • 2009 Chevy Silverado Buildup Spindle Removed
    The lower control arm ball joint bolt was loosened and removed, then the ABS sensor line was unclipped from the top of the spindle, and the upper control arm ball joint nut was unbolted as well. Then, the spindle was pulled off of the vehicle and placed to the side.
    2009 Chevy Silverado Buildup Spindle Removed
    The lower control arm ball joint bolt was loosened and removed, then the ABS sensor line w
  • 2009 Chevy Silverado Buildup Unbolted Hub
    With the spindle off of the truck, it was placed on a workbench and the hub was unbolted from the spindle.
    2009 Chevy Silverado Buildup Unbolted Hub
    With the spindle off of the truck, it was placed on a workbench and the hub was unbolted f
  • 2009 Chevy Silverado Buildup Red Loctite Threads
    McGaughy's spindles are cast and come without any finish, so Todd laid down a quick coat of spray paint over the spindle. The new spindle comes with a threaded stud for the top hole on the hub and Todd made sure to put red Loctite on the threads, otherwise, it could back out and cause a problem.
    2009 Chevy Silverado Buildup Red Loctite Threads
    McGaughy's spindles are cast and come without any finish, so Todd laid down a quick coat o
  • 2009 Chevy Silverado Buildup Brake Shield
    The brake shield needed to be trimmed as well, so Todd took a pair of tin snips to the metal and took it down to size. Next, Todd bolted the hub to the spindle using the factory bolts and a little bit of red Loctite.
    2009 Chevy Silverado Buildup Brake Shield
    The brake shield needed to be trimmed as well, so Todd took a pair of tin snips to the met
  • 2009 Chevy Silverado Buildup Secured Bolts
    The top bolt on the hub is the one with the stud, so a bolt has to be secured from the front of the hub using a wrench.
    2009 Chevy Silverado Buildup Secured Bolts
    The top bolt on the hub is the one with the stud, so a bolt has to be secured from the fro
  • 2009 Chevy Silverado Buildup Unbolted Strut
    Todd unbolted the strut from the top of the frame and removed it from the vehicle.
  • 2009 Chevy Silverado Buildup Spring Compressor
    The strut was then placed in a spring compressor, and then disassembled.
  • 2009 Chevy Silverado Buildup Bumpstop Trimmed
    The stock bumpstop had to be trimmed a little bit to provide extra travel for the drop. Todd simply cut it down using a knife.
    2009 Chevy Silverado Buildup Bumpstop Trimmed
    The stock bumpstop had to be trimmed a little bit to provide extra travel for the drop. To
  • 2009 Chevy Silverado Buildup Mcgaughys Drop Spring
    To finish up the front suspension, Todd reassembled the strut with the McGaughy's 2-inch drop spring, and reassembled the front end in the reverse order as it was taken apart.
    2009 Chevy Silverado Buildup Mcgaughys Drop Spring
    To finish up the front suspension, Todd reassembled the strut with the McGaughy's 2-inch d
  • 2009 Chevy Silverado Buildup Unbolted Shocks
    Todd started taking apart the rearend by unbolting the shocks from the axle using a 1/2-inch ratchet.
    2009 Chevy Silverado Buildup Unbolted Shocks
    Todd started taking apart the rearend by unbolting the shocks from the axle using a 1/2-in
  • 2009 Chevy Silverado Buildup U Bolts Removed
    Next up were the u-bolts, which an impact gun zipped right off, but you could also use a large 1/2-inch ratchet.
    2009 Chevy Silverado Buildup U Bolts Removed
    Next up were the u-bolts, which an impact gun zipped right off, but you could also use a l
  • 2009 Chevy Silverado Buildup Dropped Leaf Spring
    To install the flip kit, Todd unbolted the shackle from the rear leaf spring hanger and dropped the leaf spring down off the front hanger.
    2009 Chevy Silverado Buildup Dropped Leaf Spring
    To install the flip kit, Todd unbolted the shackle from the rear leaf spring hanger and dr
  • 2009 Chevy Silverado Buildup Secured Leaf Spring Pack
    The axle was now flipped onto the top of the axle. The leaf spring pack was then secured together with a C-clamp and then the pack was unbolted so the factory U-bolt mount could be removed and the bolt could be flipped.
    2009 Chevy Silverado Buildup Secured Leaf Spring Pack
    The axle was now flipped onto the top of the axle. The leaf spring pack was then secured t
  • 2009 Chevy Silverado Buildup Installed Flip Kit
    Here you can see the flip kit installed on the axle. Now, all Todd had to do was install the leaf pack plate and U-bolt nuts.
    2009 Chevy Silverado Buildup Installed Flip Kit
    Here you can see the flip kit installed on the axle. Now, all Todd had to do was install t
  • 2009 Chevy Silverado Buildup Stock Mount Drilled
    To install the dropped shock hangers, a hole had to be drilled in the stock mount on the axle and then bolted together.
    2009 Chevy Silverado Buildup Stock Mount Drilled
    To install the dropped shock hangers, a hole had to be drilled in the stock mount on the a
  • 2009 Chevy Silverado Buildup C Notch Template
    Because of the large 7-inch rear drop, a C-notch had to be installed in the frame. The C-notch came with a template and Todd cut out the sheet of paper and transferred the layout to the frame.
    2009 Chevy Silverado Buildup C Notch Template
    Because of the large 7-inch rear drop, a C-notch had to be installed in the frame. The C-n
  • 2009 Chevy Silverado Buildup Mcgaughys Unit Pieces
    The McGaughy's unit comes in two pieces, which clamp the frame together to make the notch as strong as possible.
    2009 Chevy Silverado Buildup Mcgaughys Unit Pieces
    The McGaughy's unit comes in two pieces, which clamp the frame together to make the notch
  • 2009 Chevy Silverado Buildup Clamped Notch
    After the notch was cut out using a plasma cutter (a Sawzall can be used if you don't have a plasma), Todd clamped the notch to the frame so he could drill out the bolt holes.
    2009 Chevy Silverado Buildup Clamped Notch
    After the notch was cut out using a plasma cutter (a Sawzall can be used if you don't have
  • 2009 Chevy Silverado Buildup Metal Insert
    Once the holes were drilled out, Todd slid the metal insert into the frame. This insert has bolts welded to it so that the outer part of the notch can be bolted in place.
    2009 Chevy Silverado Buildup Metal Insert
    Once the holes were drilled out, Todd slid the metal insert into the frame. This insert ha
  • 2009 Chevy Silverado Buildup Threaded Inserts
    There are two threaded inserts that go on the bottom of the inside of the frame as well. These have to be floated in place and will be bolted to the bottom of the notch for more strength and rigidity.
    2009 Chevy Silverado Buildup Threaded Inserts
    There are two threaded inserts that go on the bottom of the inside of the frame as well. T
  • 2009 Chevy Silverado Buildup Notch Bolted
    Finally, the notch was bolted to the frame, clamping the notch to the steel and making the frame stronger than it was out of the factory.
    2009 Chevy Silverado Buildup Notch Bolted
    Finally, the notch was bolted to the frame, clamping the notch to the steel and making the
  • 2009 Chevy Silverado Buildup 22 Inch Rims
    To cap off the new lowered stance, a set of 22-inch II Crave Alloy No. 8 wheels were bolted onto the truck with a set of 265/35R22 Falken Ziex S/TZ-04 tires.
    2009 Chevy Silverado Buildup 22 Inch Rims
    To cap off the new lowered stance, a set of 22-inch II Crave Alloy No. 8 wheels were bolte

FROM THE DRIVER SEAT
There were really only two issues with the drop kit, and that's installing the C-notch and the need for new rear shocks. Lining up 10 holes on two different planes can be pretty frustrating, and even with the help of a lift and power tools, it took 4 hours just to get the C-notch in. New, shorter shocks were required and purchased right after this install. The only other issue was the wheels. Originally, the owner was going to get 24s, but went with 22s instead. A nice set of two-footers would have filled up the rest of that wheelwell gap and made the kit look perfect. Otherwise, the truck needed an alignment (which we recommend for any suspension mod), and drove great. There were no rubbing issues to speak of and now the Chevy turns heads when cruising around town. Shipping from Stylin' was fast and we even caught the drop kit on sale for $710.99, which is $70 off their regular price.

YOUR QUESTIONS ANSWERED

Time Spent Working: 10 Hours
Degree Of Difficulty: Moderate
(cutting the frame isn't hard, but it can be nerve racking)

Tools Needed:
Assorted metric sockets/wrenches, Phillips-head screwdriver, Sawzall or plasma cutter

Parts Used:
McGaughy's 4/7 drop kit 34023 $789.99 (reg. price)
II Crave Alloy No. 8 22x9-inch wheels (black powdercoated/machine finished) $1,199
Falken Ziex S/TZ-04 265/35R22 tires $568

TOTAL: $2,556.99
(prices from discounttiredirect.com, and stylin.com and does not include tax, shipping, or installation)

SOURCE
McGaughys Suspension Parts
5680 W. Barstow
Fresno
CA  93722
559-226-8196
www.mcgaughys.com
Falken Tire
13649 Valley Boulevard
Fontana
CA  92335
800-723-2553
www.falkentire.com
Stylin' Trucks
7820 East Pleasant Valley Road
Independence
OH  44131
800-586-9713
www.stylintrucks.com
Lowboy Motorsports
240 East Coury
Suite 101
Mesa
AZ  85210
480-577-5988
www.lowboymotorsports.com