Every stock vehicle has power hidden under the plastic beauty cover that is just waiting to be brought out some way. The key is how to unlock that power, and do it safely but without breaking the bank. The quickest and easiest pick-me-up for any truck is an intake and exhaust upgrade. Giving an engine some more breathing room will have a positive effect on both power and mileage. That is exactly what we did to our project '08 Chevy Tahoe.

Out with the stock intake and exhaust, and in with an AEM Brute Force polished intake and a Corsa cat-back exhaust that we picked up from www.autoanything.com. The AEM Brute Force intake features a Dry Flow air filter that doesn't require oil and with the hood popped, it looks show-ready. Providing the rumble, the Corsa exhaust is unlike any other on the market. Using their patented Reflective Sounds Cancelling Technology, the exhaust doesn't have the typical drone while cruising, but once the accelerator is applied, the 5.3L V-8 sounds like it means business. It's the best of both worlds.

We took the Tahoe's performance to a whole new level once we installed an Edge Evolution CTS programmer, also from www.autoanything.com. The Edge programmer really helped reclaim some of the mpg we lost once we bolted on the big lift and wheels and tires we showed you last month. By simply answering some quick questions on the programmer, our Tahoe was back to getting 19 mpg, but with more power than ever before.

To help us install the parts while we snapped the pics, we drove our Tahoe straight to the truck pros at Ekstensive Metalworks, in Houston, Texas. Known for their incredible truck suspensions, Ekstensive also sells truck accessories and can install them on site. We ordered our parts from Autoanything.com, as they have a huge selection of parts that can be searched via truck make and model.

Corsa Performance Cat-Back Exhaust System

  • 2008 Chevy Tahoe Buildup Corsa Performance Cat Back Exhaust System
    The new exhaust kit from Corsa is very simple, but will make a huge difference on our Tahoe in both the way it sounds and performs.
    2008 Chevy Tahoe Buildup Corsa Performance Cat Back Exhaust System
    The new exhaust kit from Corsa is very simple, but will make a huge difference on our Taho
  • 2008 Chevy Tahoe Buildup Remove Factory Bolts
    A little attitude adjustment was needed, in the form of an impact gun, to remove the factory bolts from the exhaust.
    2008 Chevy Tahoe Buildup Remove Factory Bolts
    A little attitude adjustment was needed, in the form of an impact gun, to remove the facto
  • 2008 Chevy Tahoe Buildup Remove Factory Muffler
    Derrick, of Ekstensive Metalworks in Houston, Texas, is seen here removing the factory muffler.
    2008 Chevy Tahoe Buildup Remove Factory Muffler
    Derrick, of Ekstensive Metalworks in Houston, Texas, is seen here removing the factory muf
  • 2008 Chevy Tahoe Buildup Corsa Exhaust
    The new exhaust bolts right into the factory location with no fabricating or tweaking needed.
    2008 Chevy Tahoe Buildup Corsa Exhaust
    The new exhaust bolts right into the factory location with no fabricating or tweaking need
  • 2008 Chevy Tahoe Buildup Corsa Tubing
    The 3-inch diameter of the new tubing is much larger and there are fewer bends in the tube so the air can exit quickly and smoothly.
    2008 Chevy Tahoe Buildup Corsa Tubing
    The 3-inch diameter of the new tubing is much larger and there are fewer bends in the tube
  • 2008 Chevy Tahoe Buildup Corsa Muffler
    With the tubes installed, the much larger Corsa muffler was fitted into place.
  • 2008 Chevy Tahoe Buildup Corsa Exhaust Tips
    A level was used to make sure the new dual tips were straight before they were tack welded into place.
    2008 Chevy Tahoe Buildup Corsa Exhaust Tips
    A level was used to make sure the new dual tips were straight before they were tack welded
  • 2008 Chevy Tahoe Buildup Corsa Exhaust System
    After everything was said and done, the new exhaust looks and sounds amazing.

AEM Brute Force Cold Air Intake System

  • 2008 Chevy Tahoe Buildup Factory Intake System
    Moving to the intake, the factory intake had to be removed before the aftermarket AEM cold air intake could be installed.
    2008 Chevy Tahoe Buildup Factory Intake System
    Moving to the intake, the factory intake had to be removed before the aftermarket AEM cold
  • 2008 Chevy Tahoe Buildup Remove Factory Intake
    It came free once the MAF sensor was unplugged, a 5/16-inch socket was used to loosen the hose clamps, and the factory airbox pulled free with a 10mm wrench.
    2008 Chevy Tahoe Buildup Remove Factory Intake
    It came free once the MAF sensor was unplugged, a 5/16-inch socket was used to loosen the
  • 2008 Chevy Tahoe Buildup AEM Heat Shield
    The new AEM heat shield slips right into the void where the factory airbox was.
  • 2008 Chevy Tahoe Buildup Intake Bracket
    The new intake has a bracket to hold up the upper radiator hose so that it isn't just sitting on the metal intake duct, heating the incoming air.
    2008 Chevy Tahoe Buildup Intake Bracket
    The new intake has a bracket to hold up the upper radiator hose so that it isn't just sitt
  • 2008 Chevy Tahoe Buildup Hose Clamps
    After fitting the polished air duct into place, it was attached to the throttle body with the included hose clamps.
    2008 Chevy Tahoe Buildup Hose Clamps
    After fitting the polished air duct into place, it was attached to the throttle body with
  • 2008 Chevy Tahoe Buildup AEM Brute Force Cold Air Intake System
    The final step in the install was to install the factory engine plastics and we were done. Now our 5.3L has a fresh supply of cool air to help it breath a little better.
    2008 Chevy Tahoe Buildup AEM Brute Force Cold Air Intake System
    The final step in the install was to install the factory engine plastics and we were done.

Edge Evolution CTS Programmer

  • 2008 Chevy Tahoe Buildup Edge Evolution CTS Programmer
    To finish up the performance upgrades, we installed an EDGE Evolution CTS programmer to help tune the engine to precise parameters.
    2008 Chevy Tahoe Buildup Edge Evolution CTS Programmer
    To finish up the performance upgrades, we installed an EDGE Evolution CTS programmer to he
  • 2008 Chevy Tahoe Buildup Route Wiring Harness
    The included wiring harness was routed behind the dash...
  • 2008 Chevy Tahoe Buildup Wiring Harness
    ...and came out at the top of the driver side A-pillar.
  • 2008 Chevy Tahoe Buildup Mounting Pod
    Included in the kit was a factory-looking mounting pod. This was attached to the top of the dash with Velcro that is included in the kit and then then wires were routed through the back of it.
    2008 Chevy Tahoe Buildup Mounting Pod
    Included in the kit was a factory-looking mounting pod. This was attached to the top of t
  • 2008 Chevy Tahoe Buildup Plug Wiring Harness
    The wiring harness plugged into the back of the EDGE programmer and the programmer simply clipped into the pod. It was as easy as that.
    2008 Chevy Tahoe Buildup Plug Wiring Harness
    The wiring harness plugged into the back of the EDGE programmer and the programmer simply
  • 2008 Chevy Tahoe Buildup Factory Appearance
    As you can see, the included pod makes the programmer appear factory. We were now ready for a test drive and some more power.
    2008 Chevy Tahoe Buildup Factory Appearance
    As you can see, the included pod makes the programmer appear factory. We were now ready fo

FROM THE DRIVER SEAT
After the installation of the intake, exhaust, and programmer, we unlocked an extra 23 rear-wheel horsepower out of our engine and the owner reported an increase of four miles per gallon. That's worth every penny! The exhaust has added a nice rumble to go along with the power increase and the EDGE programmer lets us tweak the engine parameters easily and safely. The install was simple enough to do in a driveway with simple handtools and can be accomplished in an afternoon without any help at all.

YOUR QUESTIONS ANSWERED

Time Spent Working: Under 2 Hours
Degree Of Difficulty: Beginner

Tools Needed:
Assorted sockets, prybar, WD40, Sawzall, level for exhaust tips, impact gun (not necessary, but definitely helps)

Parts Used:
Corsa Performance cat-back exhaust system #14207 $889.95
AEM Brute Force cold air intake system #AEM-21-8023DC $277.44
Edge Evolution CTS programmer #85250 $589.00

Total: $1,756.39
(Prices do not include tax, labor, or shipping)

SOURCE
Auto Anything
9210 Sky Park Court
Suite 100
San Diego
CA  92123
800-874-8888
www.autoanything.com
AEM
P.O. Box 1312
Hawthorne
CA  90250
800-992-3000
www.aempower.com
Corsa Performance Exhausts
140 Blaze Industrial Parkway
Berea
OH  44017
800-486-0999
http://www.dbexhaust.com
Edge Products
1080 South Depot Drive
Ogden
UT  84404
888-360-3343
www.edgeproducts.com