Hornblasters Train Horn Install 2009 Dodge Ram

While attending truck shows across the United States, we have noticed an increase in train horns and the unmistakable sound of their ear-blasting decibels. This breathtaking trend of horn blasting has been known to interrupt pacemakers. If you haven't had a truck train horn break wind next to you sending you into instant decibel shock, consider yourself fortunate. Train horn blasts have been measured as high as 156 decibels! We thought we would join the train horn brigade and install a HornBlasters Shocker 240 locomotive air horn kit on our '09 Dodge Ram "Black Sheep" project truck.

After receiving our HornBlasters Shocker 240 train horn kit, the components were carefully unpacked and laid out on a table for a quick inventory. We utilized the four trumpets, air lines, fittings, and switch, but since we already had an existing Ride Tech air suspension, we used its onboard compressors, and two, five-gallon air supply tanks. This made the install super easy and if your truck already has airbags, you too can install trainhorns in just a few hours. Follow along as we install the HornBlasters train horn kit.

One suggestion is to always wear a pair of earplugs when operating the HornBlasters train horn.

  • Hornblasters Train Horn Install Horn Kit
    Because we already had installed a Ride Tech air suspension system complete with its compressors and twin air supply tanks, on our '09 Dodge Ram "Black Sheep," it was easy to tap into the air tanks to power the HornBlasters train horn kit. The components used from the HornBlasters train horn kit included an air valve with electric solenoid, 3/8-inch OD and 1/2-inch OD air lines, and 90-degree elbow fitting.
    Hornblasters Train Horn Install Horn Kit
    Because we already had installed a Ride Tech air suspension system complete with its compr
  • Hornblasters Train Horn Install Air Valve
    The HornBlasters electric air valve and air line outlet manifold were assembled using Teflon tape to eliminate any leaks.
    Hornblasters Train Horn Install Air Valve
    The HornBlasters electric air valve and air line outlet manifold were assembled using Tefl
  • Hornblasters Train Horn Install Air Tank
    After loading our '09 Dodge Ram "Black Sheep" onto the Direct Lift drive-up hoist in our immaculate Source Interlink Media Tech Center, we proceeded to tap into the Ride Tech air tank threaded bung by purging the air from the tank and unthreading the bung plug. After wrapping the 90-degree NPT fitting with Teflon tape, it was carefully threaded into the air tank bung. An air line cutting tool was used to insure a perpendicular cut of the 1/2-inch OD air line. It was then firmly inserted into the air line press-lock fittings.
    Hornblasters Train Horn Install Air Tank
    After loading our '09 Dodge Ram "Black Sheep" onto the Direct Lift drive-up hoist in our i
  • Hornblasters Train Horn Install Line Outlet Manifold
    The HornBlasters electric air valve/air line outlet manifold was mounted to the inside of framerail behind the front bumper mounting bracket. This valve was mounted as close to the trumpets as possible for a crisp, loud blast.
    Hornblasters Train Horn Install Line Outlet Manifold
    The HornBlasters electric air valve/air line outlet manifold was mounted to the inside of
  • Hornblasters Train Horn Install Mounting Bracket
    A horn trumpet mounting bracket was made using an 18x11/2-inch x 11/2-inch piece of angle iron. The angle iron was then cut halfway across and bent in a vise at a 45-degree angle to create a mounting tab. A 1/4-inch hole was then drilled into the mounting tab that would be secured with a 1/4-inch bolt and nut to the front bumper mounting bracket. Four 7/16-inch holes were drilled into the angle iron mounting bracket to secure the horn trumpets.
    Hornblasters Train Horn Install Mounting Bracket
    A horn trumpet mounting bracket was made using an 18x11/2-inch x 11/2-inch piece of angle
  • Hornblasters Train Horn Install Mount Horns
    After mounting the four HornBlasters trumpets to the angle iron mounting bracket, the unit was then secured to the front bumper mounting bracket.
    Hornblasters Train Horn Install Mount Horns
    After mounting the four HornBlasters trumpets to the angle iron mounting bracket, the unit
  • Hornblasters Train Horn Install Cut Line
    An air line cutting tool was used to insure a perpendicular clean cut.
  • Hornblasters Train Horn Install Air Lines
    The 5/16-inch OD air line was cut into four equal lengths. The individual lengths were then inserted firmly into each of the horn trumpet banjo fittings and the air valve press-lock fittings.
    Hornblasters Train Horn Install Air Lines
    The 5/16-inch OD air line was cut into four equal lengths. The individual lengths were the
  • Hornblasters Train Horn Install Complete
    After the horn trumpets were aligned, they were individually secured using tie-wraps. Not shown, we ran the two wires for the electric solenoid up into the cab and wired the supplied switch. We mounted our switch on the driver-side plastic seat panel for easy access and clean looks. Now its time to go BLAST some bad drivers with our new secret weapon.
    Hornblasters Train Horn Install Complete
    After the horn trumpets were aligned, they were individually secured using tie-wraps. Not

Highs
• Better than a factory horn and more fun
• Instant attention
• Helps get those bad drivers out of your way

Lows
• Possible attention from the authorities
• Collateral damage with scaring someone

From the Driver Seat
The installation of the kit was simple and straightforward. Utilizing the pre-existing Ride Tech compressor and air supply tanks made the installation quick and easy. A toggle switch power lead was spliced into a power wire found in the wire loom located in the driver door jam. The toggle switch was then mounted onto the driver seat lower plastic panel to activate the train horns. With one flip of the switch, our train horns now clear the way for us.

YOUR QUESTIONS ANSWERED
TIME SPENT WORKING: 2 hours
DEGREE OF DIFFICULTY: Beginner

Tools Used: 3/8-inch long socket (front horn mount), 1/2-inch long socket (rear horn mount), 9/16-inch wrench (1/4-inch NPT fittings), 7/8-inch wrench 1/2-inch NPT fittings), 16mm wrench (metric 1/4-inch NPT fittings), 22mm wrench (metric 1/2-inch NPT fittings), drill motor (3/16-inch, 1/4-inch, and 7/16-inch drill bits), wire cutters/strippers, tubing cutter, eye protection.
Parts Used: HornBlasters Shocker XL (partial kit without compressor or air tank)

Total Cost: $249.00
(price does not include tax, shipping, or installation) Horn Blasters Shocker 240 (complete kit with compressor and air tank)
Total Cost: $549.00
SOURCE
HornBlasters, Inc.
4532 W. Kennedy Blvd #233
Tampa
FL  33609
877-209-8179
www.hornblasters.com