Turn Key Engine Supply Ls7 Rod Caps Torqued
Turn Key Engine Supply Ls7 Block

With the constant onslaught of simple and reliable EFI horsepower available today, it's easy to forget that not all of us want or need huge power in a large package. Many truck projects on the road could benefit greatly from a more basic approach with a smaller cubic-inch assembly that would be a little lighter on the wallet. At the forefront of the Gen III and Gen IV LS engine rush is Turn Key Engine Supply located in Oceanside, California. For those wanting a smaller inch engine that still packs a decent punch, Turn Key has three engines just for you. With a range of 327ci 5.3L engines putting out 350, 400, and even 450 hp, we wanted to know more about these powerful and reliable engines.

Turn Key proprietor, Kolby Enger, has built a 14,000-square-foot empire of LS technology that can turn out an engine for a swap, sand car, rock crawler, race car, and everything in between. Turn Key's premise is to build its engines with top quality parts that will last, and give the customer nearly everything necessary for a successful installation and upgrade to GM's phenomenal LS power. According to Kolby, customers will only need to connect five wires, fuel, and cooling to be on their way to horsepower nirvana. With that kind of information in hand, we stopped by the company's headquarters for a closer look at what magic lies beneath a 400hp 5.3L.

  • Turn Key Engine Supply Ls7 Hydraulic Roller Camshaft
    1. Beginning with an aluminum block already prepared with cam bearings, a new 5.3L hydraulic roller camshaft from GM was lubricated and gently maneuvered into place.
    Turn Key Engine Supply Ls7 Hydraulic Roller Camshaft
    1. Beginning with an aluminum block already prepared with cam bearings, a new 5.3L hydraul
  • Turn Key Engine Supply Ls7 Locking Plate
    2. Keeping the cam inside the block is a factory locking plate.
  • Turn Key Engine Supply Ls7 Clevite Main Bearing
    3. Main bearings from Clevite were installed and heavily lubricated in preparation for the crankshaft.
    Turn Key Engine Supply Ls7 Clevite Main Bearing
    3. Main bearings from Clevite were installed and heavily lubricated in preparation for the
  • Turn Key Engine Supply Ls7 Crankshaft
    4. A stock, nodular iron, 3.62 stroke crankshaft was dropped into the bottom of the block.
  • Turn Key Engine Supply Ls7 Crankshaft Main Caps
    5. With additional Clevite bearings installed, the main caps were prelubed, and set over the crankshaft with high-tensile fasteners from ARP. One point to note on the LS main caps, they bolt not only through the caps into the block, but also through the block sideways into the cap. This design ensures a rigid and sturdy mounting for the crankshaft, allowing it to be more structurally sound.
    Turn Key Engine Supply Ls7 Crankshaft Main Caps
    5. With additional Clevite bearings installed, the main caps were prelubed, and set over t
  • Turn Key Engine Supply Ls7 Main Bolts Torque
    6. Factory bolts require a stretch gauge, as they are torque-to-yield, single use fasteners. ARP’s hardware, in contrast, can be used over and over requiring only a normal torque wrench to install.
    Turn Key Engine Supply Ls7 Main Bolts Torque
    6. Factory bolts require a stretch gauge, as they are torque-to-yield, single use fastener
  • Turn Key Engine Supply Ls7 Keyway
    7. With a key installed into the keyway, the crank sprocket for the timing set could be firmly seated.
    Turn Key Engine Supply Ls7 Keyway
    7. With a key installed into the keyway, the crank sprocket for the timing set could be fi
  • Turn Key Engine Supply Ls7 Single Row Timing Chain
    8. After both gears were timed correctly, the heavy-duty LS7, single row timing chain cam sprocket was locked down.
    Turn Key Engine Supply Ls7 Single Row Timing Chain
    8. After both gears were timed correctly, the heavy-duty LS7, single row timing chain cam
  • Turn Key Engine Supply Ls7 Oil Pump
    9. Oil is of great necessity to an engine, so Turn Key installs factory performance pumps commonly found on later engines.
    Turn Key Engine Supply Ls7 Oil Pump
    9. Oil is of great necessity to an engine, so Turn Key installs factory performance pumps
  • Turn Key Engine Supply Ls7 Mahle Pistons
    10. All eight flat-top Mahle pistons and GM rods were assembled and ready to go on the workbench. Before sliding the pistons into the block, the cylinder bores were given a dose of oil and a piston ring compressor was used to allow the assemblies to be slipped down the barrels.
    Turn Key Engine Supply Ls7 Mahle Pistons
    10. All eight flat-top Mahle pistons and GM rods were assembled and ready to go on the wor
  • Turn Key Engine Supply Ls7 Rod Caps Torqued
    11. Again, Clevite bearings were installed with heavy lubrication before the ARP hardware was tightened on the rod caps.
    Turn Key Engine Supply Ls7 Rod Caps Torqued
    11. Again, Clevite bearings were installed with heavy lubrication before the ARP hardware
  • Turn Key Engine Supply Ls7 Timing Chain Cover
    12. GM LS engines require alignment tools to position many of the covers since they serve a double purpose. Here, the front timing cover was installed with a new metal-based seal. It will later be finished as part of the oil pan.
    Turn Key Engine Supply Ls7 Timing Chain Cover
    12. GM LS engines require alignment tools to position many of the covers since they serve
  • Turn Key Engine Supply Ls7 Windage Tray
    13. All LS engines use a windage tray and this 5.3L’s got slipped onto its mounts before a fresh oil pickup tube got the go ahead.
    Turn Key Engine Supply Ls7 Windage Tray
    13. All LS engines use a windage tray and this 5.3L’s got slipped onto its mounts before a
  • Turn Key Engine Supply Ls7 Oil Pan
    14. If you look closely, you can see where the front two bolts for the oil pan clamp to the cast-aluminum front cover and not the block. Without proper alignment of these parts, oil leaks would be rampant.
    Turn Key Engine Supply Ls7 Oil Pan
    14. If you look closely, you can see where the front two bolts for the oil pan clamp to th
  • Turn Key Engine Supply Ls7 Valley Cover
    15. GM designed nearly every part on the LS to be an integral part of the engine and not just a simple cover. Here, the valley cover was being dropped into position between the cylinder banks.
    Turn Key Engine Supply Ls7 Valley Cover
    15. GM designed nearly every part on the LS to be an integral part of the engine and not j
  • Turn Key Engine Supply Ls7 Cam Position Sensor
    16. A new GM cam position sensor was also installed.
  • Turn Key Engine Supply Ls7 Lifter Trays
    17. For those not familiar with the GM LS engines, these are lifter trays. The roller-tip lifters are encapsulated in the trays during disassembly and reassembly. The trays themselves set into a cavity above each cylinder bank in the block. You can see the flat sides in the tray bores where the lifters protrude. These serve to prevent the roller lifter from spinning in its bore.
    Turn Key Engine Supply Ls7 Lifter Trays
    17. For those not familiar with the GM LS engines, these are lifter trays. The roller-tip
  • Turn Key Engine Supply Ls7 Cylinder Head Gasket
    18. Multilayer steel (MLS) cylinder head gaskets are used extensively in both factory and Turn Key’s builds.
    Turn Key Engine Supply Ls7 Cylinder Head Gasket
    18. Multilayer steel (MLS) cylinder head gaskets are used extensively in both factory and
Turn Key Engine Supply Ls7 Heads
19. The 706 casting number heads are fit with 1.575-inch exhaust and 2.02-inch intake valves. With GM beehive springs, cathedral ports, and 62cc combustion chambers, they will allow the 327ci engine to easily garner 400 hp. With a little cleanup work, these same heads get used in the 450 hp engine, too.
  • Turn Key Engine Supply Ls7 Torque Markings
    20. Each fastener is marked as it reaches final torque value. With so many engines leaving Turn Key per year, it’s easy insurance to be able to tell at a glance the job was completed.
    Turn Key Engine Supply Ls7 Torque Markings
    20. Each fastener is marked as it reaches final torque value. With so many engines leaving
  • Turn Key Engine Supply Ls7 Manley Pushrods
    21. Original pushrods from GM have been known to bend when abused. To remedy that, these engines are fit with 5/16-inch pushrods from Manley. They offer a much stouter tube size to put up with performance conditions.
    Turn Key Engine Supply Ls7 Manley Pushrods
    21. Original pushrods from GM have been known to bend when abused. To remedy that, these e
  • Turn Key Engine Supply Ls7 Ratio Rockers
    22. Nothing more than the original steel 1.7-ratio rockers were necessary to achieve the horsepower goal safely. That’s something to be said since this whole engine hasn’t had much more than factory parts thrown at it.
    Turn Key Engine Supply Ls7 Ratio Rockers
    22. Nothing more than the original steel 1.7-ratio rockers were necessary to achieve the h
  • Turn Key Engine Supply Ls7 Valve Covers
    23. Original valve covers were used with new gaskets to seal them up tight.
  • Turn Key Engine Supply Ls7 Knock Sensors
    24. A pair of knock sensors were dropped into place in the valley cover and then sealed with GM rubber grommets. Check out the custom work covers over the intake ports so nobody drops anything into them. Quality assurance is job one.
    Turn Key Engine Supply Ls7 Knock Sensors
    24. A pair of knock sensors were dropped into place in the valley cover and then sealed wi
  • Turn Key Engine Supply Ls7 Steam Escape Vents
    25. GM'S LS-series engines use vents to allow steam to escape across the heads. Here, the front tubes were being installed.
    Turn Key Engine Supply Ls7 Steam Escape Vents
    25. GM'S LS-series engines use vents to allow steam to escape across the heads. Here, the
  • Turn Key Engine Supply Ls7 Crank
    26. Utilizing a locking tool on the rear of the crankshaft allowed the front crank pulley to be pressed on.
    Turn Key Engine Supply Ls7 Crank
    26. Utilizing a locking tool on the rear of the crankshaft allowed the front crank pulley
  • Turn Key Engine Supply Ls7 Ac Delco Spark Plugs
    27. Keeping with the factory theme, new spark plugs from AC Delco were used to fire the cylinders.
    Turn Key Engine Supply Ls7 Ac Delco Spark Plugs
    27. Keeping with the factory theme, new spark plugs from AC Delco were used to fire the cy
  • Turn Key Engine Supply Ls7 Alternator Mount
    28. Turn Key liked to use the F-body front accessory mounts, but the parts were discontinued. Undaunted, these killer billet mounts were designed to mount the alternator up tight to the block, out of the way.
    Turn Key Engine Supply Ls7 Alternator Mount
    28. Turn Key liked to use the F-body front accessory mounts, but the parts were discontinu
  • Turn Key Engine Supply Ls7 Power Steering Mount
    29. This additional mount is for the power steering and gets used dependent on the final destination for the engine.
    Turn Key Engine Supply Ls7 Power Steering Mount
    29. This additional mount is for the power steering and gets used dependent on the final d
  • Turn Key Engine Supply Ls7 Power Steering Pump Pulley
    30. A CNC pulley is included for the power steering pump that overshadows the original equipment by far.
    Turn Key Engine Supply Ls7 Power Steering Pump Pulley
    30. A CNC pulley is included for the power steering pump that overshadows the original equ
  • Turn Key Engine Supply Ls7 Water Pump
    31. Gen III water pumps come with either a vertical or horizontal water port depending on whether the installation is intended for a truck, car, or custom. This engine was headed for a custom truck application so the horizontal port was chosen and bolted to the front of the 5.3L.
    Turn Key Engine Supply Ls7 Water Pump
    31. Gen III water pumps come with either a vertical or horizontal water port depending on
  • Turn Key Engine Supply Ls7 Thermostat
    32. A trick billet port for the thermostat was included.
  • Turn Key Engine Supply Ls7 Belt Tensioner
    33. No serpentine belt system would be complete without a tensioner.
  • Turn Key Engine Supply Ls7 Coil Packs
    34. Original mounts and coils from GM ensure a smooth installation without adding headache for the end user. Turn Key’s harnesses plug right into the factory weatherpack connectors.
    Turn Key Engine Supply Ls7 Coil Packs
    34. Original mounts and coils from GM ensure a smooth installation without adding headache
  • Turn Key Engine Supply Ls7 Intake Manifold
    35. Intake manifolds can consist of a myriad of different choices. Most people wrongly believe the truck manifold doesn’t make power, but Turn Key uses them in all three horsepower configurations for truck owners wanting an upgraded engine.
    Turn Key Engine Supply Ls7 Intake Manifold
    35. Intake manifolds can consist of a myriad of different choices. Most people wrongly bel
  • Turn Key Engine Supply Ls7 Built
    36. One completed truck engine ready to be prerun on a dyno for break-in and testing before being sent off to the customer.
    Turn Key Engine Supply Ls7 Built
    36. One completed truck engine ready to be prerun on a dyno for break-in and testing befor
  • Turn Key Engine Supply Ls7 Dyno Testing
    37. Turn Key mounts all its engines in a test stand to run in the cam and check for noises, leaks, and anything other gremlins. Finding all was well, we headed for the dyno room for the moment of truth.
    Turn Key Engine Supply Ls7 Dyno Testing
    37. Turn Key mounts all its engines in a test stand to run in the cam and check for noises
Turn Key Engine Supply Ls7 Dyno Chart
38. And the truth is in the graph. With the correct choice of parts and nothing custom or exotic, the Turn Key 327ci 5.3L churned out 404.4 hp at 5,676 rpm with 404 lb-ft of torque at 4,699 rpm. Now that is an awesome engine that could be used under the hood of your truck project!
Turn Key Engine Supply Ls7 Headers

Not only does Turn Key build the engines, it also offers fuel pumps, engine mounts, headers, harnesses, ECMs, and darn near anything else necessary to make your conversion to LS power go smoothly.

SOURCE
Turn Key Engine Supply
2620 Temple Heights Drive
Oceanside
CA  92056
760-941-2741
www.turnkeyengine.com