• Dodge Ram Hemi Exhaust Headers Remove Factory Intake
    Next, the factory hose and airbox were removed.
  • Dodge Ram Hemi Exhaust Headers Air Intake Tube
    A CGS air tube was connected to the factory air intake manifold with a urethane sleeve and stainless hose clamps.
    Dodge Ram Hemi Exhaust Headers Air Intake Tube
    A CGS air tube was connected to the factory air intake manifold with a urethane sleeve and
  • Dodge Ram Hemi Exhaust Headers Air Sensor
    The factory air-sensor tube was connected to the CGS air tube with a stainless hose clamp.
  • Dodge Ram Hemi Exhaust Headers Install Filter
    After installing the air tube mounting bracket, using an inner fender mounting bolt, a nut driver was used to secure the stainless hose clamp around the K&N cotton/wire mesh air filter element, which secured the air tube to the mounting bracket.
    Dodge Ram Hemi Exhaust Headers Install Filter
    After installing the air tube mounting bracket, using an inner fender mounting bolt, a nut
  • Dodge Ram Hemi Exhaust Headers Install Complete
    With the massive factory airbox removed and replaced, the more efficient CGS air intake system produced a 10.3hp gain.
    Dodge Ram Hemi Exhaust Headers Install Complete
    With the massive factory airbox removed and replaced, the more efficient CGS air intake sy

From the Driver Seat:
Before installing the JBA performance exhaust stainless steel headers and after-cat exhaust, we strapped down the '06 Dodge Ram 1500 5.7L Hemi onto the dynamic test system (DTS) dyno and made a couple of pulls, which resulted in....

Baseline DTS dyno
273 hp at 5,592 rpm
294 lb-ft of torque at 3,449 rpm

JBA headers and after-cat exhaust
293.6 hp at 5,406 rpm
307.2 lb-ft of torque at 4,101 rpm

Gains
21.6hp gain
13.2 lb-ft of torque gain

CGS air intake system
10.3hp gain

Total horsepower gain
31.9 hp from factory

YOUR QUESTIONS ANSWERED
TIME SPENT WORKING:
JBA headers and cat-back exhaust 3 hours
CGS air intake system 1 hour
MECHANICAL DIFFICULTY:
Intake system Easy
Headers and cat-back system Intermediate

Tools Used:
JBA headers and cat-back exhaust, air wrench 1/2-inch drive, 1/2-, 3/8 -, 7/16-, and 5/8-inch drive sockets; 3/8-, 1/2-, and 9/16-inch combo wrenches, and basic handtools

PARTS USED:
Part Number Price
CGS Motorsports intake system PN20124 $245.00
JBA Performance headers PN19619S $749.00
JBA Performance cat-back exhaust PN40-1535 $539.00
Total Cost:   $1,533.00
SOURCE
CGS Motorsports
www.cgsmotorsports.com
JBA Performance Exhaust
www.jbaheaders.com