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2005 Nissan Frontier - The New Frontier

Fantastic Four And Then Some.
By Brandan Gillogly
Photography by Brandan Gillogly
2005 Nissan Frontier Left Side

2005 Nissan Frontier Before View
As a factory-stock truck, the charcoal-gray Frontier was in need of some help.
2005 Nissan Frontier Exhaust Manifold Unbolt
To begin the install, Jarrod put the truck on the lift at JBA's Performance Center in San Diego, where the factory exhaust manifold was unbolted from the midpipe.
2005 Nissan Frontier  Unbolt Hangers
Jarrod unbolted the exhaust from its hangers and removed the midpipe to provide clearance before unbolting the manifolds. This took a lot of maneuvering, as bolts were removed through the wheelwell and from below the truck.
2005 Nissan Frontier Gaskets Cleaned
After the original gaskets were cleaned, a bead of Permatex Ultra Copper went on around each port.
2005 Nissan Frontier New Headers
The original equipment didn't look bad, but you can imagine how exhaust reversion was possible. The new piece provides an almost equal-length 3-into-1 and uses a titanium ceramic coating over stainless steel to withstand high temperatures, while it insulates the engine compartment from heat.
2005 Nissan Frontier Reinstall Midpiece
With the new headers bolted in place, the midpipe and O2 sensor could be reinstalled.
2005 Nissan Frontier Removing Exhaust
Jarrod sprayed the hangers with penetrating lube and removed the remaining exhaust in one piece.
2005 Nissan Frontier New Y Pipe
Each piece was clamped into place after the U-bolts were given some anti-sieze compound to prevent galling. The JBA kit even had a stud welded on for the factory ground strap.
2005 Nissan Frontier Clamping Into Place
Each piece was clamped into place after the U-bolts were given some anti-sieze compound to prevent galling. The JBA kit even had a stud welded on for the factory ground strap.

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Related Photos

2005 Nissan Frontier Left Side 2005 Nissan Frontier Exhaust Manifold Unbolt 2005 Nissan Frontier Gaskets Cleaned
2005 Nissan Frontier Before View 2005 Nissan Frontier  Unbolt Hangers 2005 Nissan Frontier New Headers

 

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