2008 Chevy Silverado Suspension Upgrade Right Side Angle

In the world of custom trucks, our watercooler talk typically involves a beer and a napkin with drawings all over it. Bouncing ideas back and forth with words like "I wonder if" and "what if we tried this", more trucks have been built in garages and atop shop lifts because someone thought an idea could be cool. When the crew at HOT Motorsports was talking with truck builder Mike Ungles and truck owner Nica Tirla about his new '08 Chevy Silverado, the idea of 'bagging it the easy way came up and then stuck. What is the easy way to 'bag a truck anyway? Contacting KP Components, front Slam Specialties airbags were ordered with the appropriate mounting buckets, as was the popular rear KP cantilever six-link with Watts link setup. Also on the order list was a weld-in step notch, rear Slam Specialties airbags, and Chris Alston Varishocks. Wanting to ensure the frontend did lay low, a pair of Ground Force 2-inch drop spindles were also to be installed.

With the parts in hand and the truck up on the lift, HOT Motorsports' Brian Doyen and Joe Conduff got crackin' on the suspension and in two days had the Chevy layin' low. This truck was to be driven often, and you may be surprised with the choice for an airbag setup, but with the engineering and reliability in the KP Components parts, the decision to cut it up was a no-brainer. Each part installed on this suspension is available off-the-shelf and besides some required welding, it was mostly a bolt-on affair. Capping off the airbag install, a set of Fesler Built three-piece wheels were added, but not before they were mounted inside Yokohama Parada SpecX tires. Combining stunning good-looks and better traction, the wheel and tire combo was a great addition to the truck. Take a look at just how easy the install was and if you're in need of an airbag system, give KP Components a call.

  • 2008 Chevy Silverado Suspension Upgrade Factory Suspension
    Starting things off, the guys at HOT Motorsports, in Santa Ana, California, began by removing the necessary factory suspension pieces including: the shock/coilover assembly, brake hardware, and spindle.
    2008 Chevy Silverado Suspension Upgrade Factory Suspension
    Starting things off, the guys at HOT Motorsports, in Santa Ana, California, began by remov
  • 2008 Chevy Silverado Suspension Upgrade Mounting Cups
    Fresh out of the KP Components box, the Slam Specialties airbag received the upper and lower mounting cups.
    2008 Chevy Silverado Suspension Upgrade Mounting Cups
    Fresh out of the KP Components box, the Slam Specialties airbag received the upper and low
  • 2008 Chevy Silverado Suspension Upgrade Bottom Mounts
    A pretty cool setup, the bottom mount for the airbag actually uses the factory shock mounting points. The only custom work that was necessary required drilling the factory holes larger to accommodate a bigger and stronger bolt.
    2008 Chevy Silverado Suspension Upgrade Bottom Mounts
    A pretty cool setup, the bottom mount for the airbag actually uses the factory shock mount
  • 2008 Chevy Silverado Suspension Upgrade Welded Upper Tab
    Brian Doyen then welded in the KP upper tab. This tab was used to secure the upper `bag cup to the frame.
    2008 Chevy Silverado Suspension Upgrade Welded Upper Tab
    Brian Doyen then welded in the KP upper tab. This tab was used to secure the upper `bag cu
  • 2008 Chevy Silverado Suspension Upgrade Air Line
    With the tab ready to lock in the upper `bag cup, Brian installed the airbag fitting and then locked in the air line.
    2008 Chevy Silverado Suspension Upgrade Air Line
    With the tab ready to lock in the upper `bag cup, Brian installed the airbag fitting and t
  • 2008 Chevy Silverado Suspension Upgrade Airbag Assembly
    The air line was then ran through the upper shock mount and the airbag assembly was secured.
    2008 Chevy Silverado Suspension Upgrade Airbag Assembly
    The air line was then ran through the upper shock mount and the airbag assembly was secure
  • 2008 Chevy Silverado Suspension Upgrade Airbag Bolts
    After drilling out the lower control arm coilover mounting bolts, Brian secured the two lower airbag bolts to the control arm.
    2008 Chevy Silverado Suspension Upgrade Airbag Bolts
    After drilling out the lower control arm coilover mounting bolts, Brian secured the two lo
  • 2008 Chevy Silverado Suspension Upgrade Airbag Inflated
    With the front air line ran and the Ground Force 2-inch lowering spindle in place, it was time to see how the front suspension worked. This photo shows the airbag fully inflated.
    2008 Chevy Silverado Suspension Upgrade Airbag Inflated
    With the front air line ran and the Ground Force 2-inch lowering spindle in place, it was
  • 2008 Chevy Silverado Suspension Upgrade Switch Low
    One press of the switch and the truck was sitting nice and low. It was now time for the rear suspension where the guys were ready to install the KP six-link.
    2008 Chevy Silverado Suspension Upgrade Switch Low
    One press of the switch and the truck was sitting nice and low. It was now time for the re
  • 2008 Chevy Silverado Suspension Upgrade Kp Components Rear Suspension
    Out of the box, the KP Components six-link and Watts link was powdercoated black. Everything needed to install the rear suspension was included.
    2008 Chevy Silverado Suspension Upgrade Kp Components Rear Suspension
    Out of the box, the KP Components six-link and Watts link was powdercoated black. Everythi
  • 2008 Chevy Silverado Suspension Upgrade Lifted Bed
    First off, the electrical harnesses and fuel filler was disconnected, then the bed was lifted off and set aside.
    2008 Chevy Silverado Suspension Upgrade Lifted Bed
    First off, the electrical harnesses and fuel filler was disconnected, then the bed was lif
  • 2008 Chevy Silverado Suspension Upgrade Shocks Removed
    After the axle was supported by a jack, the rear shocks and factory leaf springs were removed.
    2008 Chevy Silverado Suspension Upgrade Shocks Removed
    After the axle was supported by a jack, the rear shocks and factory leaf springs were remo
  • 2008 Chevy Silverado Suspension Upgrade Hyperthem Plasma Cutter
    Using his Hyperthem plasma cutter, Joe Conduff blasted off the factory leaf spring perches.
    2008 Chevy Silverado Suspension Upgrade Hyperthem Plasma Cutter
    Using his Hyperthem plasma cutter, Joe Conduff blasted off the factory leaf spring perches
  • 2008 Chevy Silverado Suspension Upgrade Rear Mounting Bracket
    With the flat frame exposed, Brian was able to set the KP rear mounting bracket in position and drill the necessary holes. Most of the factory bolt locations were used, but some new holes had to be drilled.
    2008 Chevy Silverado Suspension Upgrade Rear Mounting Bracket
    With the flat frame exposed, Brian was able to set the KP rear mounting bracket in positio
  • 2008 Chevy Silverado Suspension Upgrade Kp Bracket
    Brian then used the included hardware to bolt the bracket in place. As you can see, the KP bracket was very sturdy and fit well.
    2008 Chevy Silverado Suspension Upgrade Kp Bracket
    Brian then used the included hardware to bolt the bracket in place. As you can see, the KP
  • 2008 Chevy Silverado Suspension Upgrade Slam Specialties Airbag
    The lower `bag bar was then installed onto the bracket. Up next, the Slam Specialties airbag was placed on the bar and secured.
    2008 Chevy Silverado Suspension Upgrade Slam Specialties Airbag
    The lower `bag bar was then installed onto the bracket. Up next, the Slam Specialties airb
  • 2008 Chevy Silverado Suspension Upgrade Kp Axle Mounting Bracket
    Mounted around the axle using two large U-bolts, the KP axle mounting bracket was secured and the wheel-size-specific dog bone that merges the two pieces was also secured.
    2008 Chevy Silverado Suspension Upgrade Kp Axle Mounting Bracket
    Mounted around the axle using two large U-bolts, the KP axle mounting bracket was secured
  • 2008 Chevy Silverado Suspension Upgrade Varishock
    Brian then installed the new Varishock to the new lower shock mount on the KP airbag bar and upper mount on the new KP frame bracket.
    2008 Chevy Silverado Suspension Upgrade Varishock
    Brian then installed the new Varishock to the new lower shock mount on the KP airbag bar a
  • 2008 Chevy Silverado Suspension Upgrade Diff Cover Bolts
    Moving to the Watts link, the factory 10-bolt diff cover bolts were removed.
  • 2008 Chevy Silverado Suspension Upgrade Kp Watts Link Cover
    Using the supplied hardware, the KP Watts link cover was secured to the factory differential.
    2008 Chevy Silverado Suspension Upgrade Kp Watts Link Cover
    Using the supplied hardware, the KP Watts link cover was secured to the factory differenti
  • 2008 Chevy Silverado Suspension Upgrade Heim Joints
    The KP Watts link then received the supplied heim joints and support bars.
  • 2008 Chevy Silverado Suspension Upgrade Leaf Spring Perch Location
    Using the front leaf spring perch location, the front four-link bracket was welded into place and the four-link bars with adjustable rod ends were installed.
    2008 Chevy Silverado Suspension Upgrade Leaf Spring Perch Location
    Using the front leaf spring perch location, the front four-link bracket was welded into pl
  • 2008 Chevy Silverado Suspension Upgrade Weld Step Notch
    Needing to make room for the serious axle travel, Brian began welding in the eight-piece step notch around the factory framerails. A level was used to ensure each piece of the notch was straight and true.
    2008 Chevy Silverado Suspension Upgrade Weld Step Notch
    Needing to make room for the serious axle travel, Brian began welding in the eight-piece s
  • 2008 Chevy Silverado Suspension Upgrade Step Notch
    Here you can see just how serious the step notch is.
  • 2008 Chevy Silverado Suspension Upgrade Sawzall Frame Section
    With Sawzall in hand, the factory frame section was cut out and set in the scrap bin.
  • 2008 Chevy Silverado Suspension Upgrade Inner Step Notch
    The inner step notch pieces were then welded together and the Chevy had a solid step notch rear frame section.
    2008 Chevy Silverado Suspension Upgrade Inner Step Notch
    The inner step notch pieces were then welded together and the Chevy had a solid step notch
  • 2008 Chevy Silverado Suspension Upgrade Tubing
    After cutting out the factory bed floor for axle and step notch travel, simple tubing was then used to weld the notches together, providing both strength and rigidity. Note also the rolled inner fenders.
    2008 Chevy Silverado Suspension Upgrade Tubing
    After cutting out the factory bed floor for axle and step notch travel, simple tubing was
  • 2008 Chevy Silverado Suspension Upgrade Bridge Cover
    A bridge cover was then welded into place and the bed received a protective bed coating.
  • 2008 Chevy Silverado Suspension Upgrade Fesler Built Wheels
    It was now time to run all the air line, double-check fittings, ensure the electrical was handled and the air tanks were secured. With everything a go, the new Fesler Built wheels and Yokohama tires were mounted. The black wheel and red stripe combo looked awesome.
    2008 Chevy Silverado Suspension Upgrade Fesler Built Wheels
    It was now time to run all the air line, double-check fittings, ensure the electrical was
2008 Chevy Silverado Suspension Upgrade Kp Components Suspension

From The Driver Seat
The KP kit that was ordered for this '08 Chevy was actually for the '99-'06 Chevys and it wasn't a direct bolt-on kit due to the difference in the frame of the '07+ Silverados. Some of the tabs had to be maneuvered and welded in place, as did some of the endlinks for the four-link bars. These minor setbacks weren't a huge issue as the guys at HOT Motorsports simply busted out the welders. Up front, the Chevy lays low, but out back, the 24-inch wheels tuck hard thanks to the six-link and wheeltubs. For an install that didn't take two weeks to finish, we were pleased with the laying-frame stance and nice ride of the Silverado. The Varishocks are topnotch and it's hard to ignore a kit that can be ordered off-the-shelf. As far as wheels and tires go, the Fesler Built wheels and Yokohama tires were a great choice for style and function.

Your Questions Answered

Time Spent Working: 21 hours
Degree of Difficulty: Intermediate (some welding was required)

Tools Needed:
Basic hand tools, welder, plasma cutter, Sawzall, drill and bits

Parts Used:
Ground Force 2-inch lowering spindle 6010 $299.00 (price from gcustoms.com)
KP Components cantilever setup $729.00
KP Components Watts link $459.00
KP Components Slam Specialties RE7 airbags (4) $320.00
KP Components front cup mounts $189.00
KP Components step notch kit $189.00
KP Components Viair 480C Compressors (2) $507.26
KP Components Varishock (4) $736.00
Assorted air line fittings and air line $119.00

Suspension total: $3,248.26 (prices from kplinks.com and do not include tax, shipping, or installation)

Fesler-Built 902 three-piece black wheels 22x9-inch (2) $2,238
Fesler-Built 902 three-piece black wheels 24x10-inch (2) $2,686
Yokohama Parada SpecX tires 285/35R22 (2) $578
Yokohama Parada SpecX tires 295/35R24 (2) $970

Wheel and tire total: $6,472.00 (prices from Superbuytires.com)

Total: $9,720.26 (price does not include installation)

SOURCE
Fesler Built Wheels KP Components
Ground Force
724-430-2068
groundforce.com
Yokohama Tires
601 S. Acacia Ave.
Fullerton
CA  92631-5106
Hot Motorsports
1701 East Edinger Ave. Suite C8
Santa Ana
CA  92701
hotmotorsports.com